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Strona 1 - Service Source

Service Source iMac (Flat Panel) Updated 22 March 2005 © 2002 Apple Computer, Inc. All rights reserved.

Strona 2 - Power Mac G4 - 1

Memory, SO-DIMM (user-installable) Tools No tools are required for this procedure. Part Location Note: The user-installable memory slot is identified a

Strona 3 - Take Apart

9. Attach the cable retainer and screws. 10. Before proceeding, make sure the cables are routed and connected as show below. Base Reassembly iMac (F

Strona 4 - Service Stand

11. Insert the power supply insulators if you removed them. 98 iMac (Flat Panel) Take Apart Base Reassembly

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12. Replace the fan, the fans screws, and connect the fan cable. 13. Replace the optical drive door assembly. 14. Replace the door springs. Base Re

Strona 6 - User Access Plate

15. Rotate the base so the optical door is on the right. Replace the power supply and the six screws. Remember, the two smaller screw locations are h

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17. Replace the optical/drive carrier assembly, EMI shield, and screws. 18. Replace the I/O port covers. Base Reassembly iMac (Flat Panel) Take Apa

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19. Replace the battery and memory on the logic board. 20. Replace the blank white “plug” into the AC line filter hole in the bottom housing before r

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23. Replace the modem filter board into the opening in the bottom housing. Replace the modem and modem filter board screws. Connect the cable to the mo

Strona 10 - Memory, SO-DIMM (user

25. . Connect the following to the bottom housing: A Power supply connector B Hard drive/optical drive data cable C AC line filter connector D AirPor

Strona 11 - Procedure

26. Apply thermal paste before closing the bottom housing. Squeeze a thin film of thermal paste onto the thermal pipe and mating surface. Spread the p

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27. Replace the AirPort card (shown below). 28. Replace the memory (SO-DIMM, if present). 29. Close the bottom housing and replace the four torx sc

Strona 13 - Bottom Housing

Procedure 1. Unplug all cables from the computer except the power cord. 2. Important: To avoid electrostatic discharge, always ground yourself by to

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30. Replace the user access door. Base Reassembly iMac (Flat Panel) Take Apart - 107

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Service Source Troubleshooting iMac (Flat Panel) © 2002 Apple Computer, Inc. All rights reserved.

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General Information What’s New and Different (2003): 1. The iMac (Flat Panel) with serial number xx305xxxxxx or later (released in February 2003) wil

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6. The display is a TFT LCD panel with a maximum resolution of 1024 x 768. The display is connected to the unit via a tilt and swivel neck extension.

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Block Diagram The following illustration provides a simplified block diagram of the main logic board. The diagram shows the ICs and the buses that con

Strona 19 - RJ-11 Modem Filter Board

Logic Board, Top Note: Enlarge the page to view the graphic at a larger size. 4 - iMac (Flat Panel) Troubleshooting General Information

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Logic Board, Bottom Note: Enlarge the page to view the graphic at a larger size. General Information iMac (Flat Panel) Troubleshooting - 5

Strona 21 - Preliminary Steps

I/O Ports Service Cables Three extension cables (076-0897) are required when troubleshooting the iMac with the bottom housing open, as shown below. Im

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The PMU Chip The PMU (Power Management Unit) is a microcontroller chip that controls all power functions for the computer. The PMU (location shown bel

Strona 23 - Memory (factory-installed)

4 Resetting the PMU on the Logic Board Resetting the PMU (Power Management Unit) on the logic board can resolve many system problems. Whenever you hav

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6. Remove the memory from the slot. Memory, SO-DIMM (user-installable) iMac (Flat Panel) Take Apart - 9

Strona 25 - Battery

Power-On Self Test There is a power-on self test that resides in the ROM of the iMac. This test automatically runs whenever the iMac is powered on aft

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Logic Board Battery Important: Apple highly recommends removing the battery when handling the logic board. Make sure to use proper ESD protection when

Strona 27 - Logic Board

Thermal Paste Application The following instructions explain how to apply thermal paste to the thermal pipe in the iMac (Flat Panel) computer. Failure

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2 Squeeze a drop of thermal paste onto the middle of the thermal pipe surface as shown below. Note: In testing, the drop of thermal paste shown below

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Thermal Pad Replacement Instructions The following instructions explain how to replace the thermal pads in the iMac (Flat Panel) computer. These pads

Strona 30 - (an exception would be

Symptom Charts How to Use the Symptom Charts The Symptom Charts included in this chapter will help you diagnose specific symptoms related to the produc

Strona 31 - I/O Port Covers

No Power The computer will not power on. 1. Verify the power outlet is good. Plug a different device into the socket to ensure there is power, or plu

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11. Check power supply output. Disconnect the diagnostic power cable from the power supply connector, and measure power at the power supply connector

Strona 33 - Thermal Pad Installation

No Video The screen is dark, fan and hard drive are spinning. 1. Reset parameter RAM. Press Command-Option-P-R during startup before “Welcome to Maci

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8. Replace the inverter board. 9. Replace the LCD display. 10. Replace the neck assembly 11. Replace the logic board. 12. Replace the power suppl

Strona 35 - AC Line Filter

Bottom Housing Tools This procedure requires the following tools: • Torx-15 screwdriver Part Location Preliminary Steps Before you begin, do the foll

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Display When displaying a single color over the screen area, the LCD panel shows one or more pixels that are not properly lit Active-matrix LCD techno

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Screen tilts to the left or the right even after a manual adjustment. Note: It is normal for the screen on an iMac (Flat Panel) to have a small amoun

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Hard Drive Hard Drive won’t mount to the desktop 1. Disconnect any connected peripherals. 2. Boot from the system CD that came with the computer and

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Optical Drive CD or DVD won’t mount to the desktop 1. Try cleaning the disc. If it is dirty or scratched, it may not mount. 2. Try a different disc.

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Sound Out No sound from either internal or external speakers 1. Verify volume setting is correct in system preferences. 2. Replace the external spea

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Sound In No sound is recorded 1. Check setup of the system preferences for the microphone. 2. Check the microphone cable connection. 3. Replace the

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Error Beep(s) Computer beeps at startup. 1. RAM expansion DIMMs for the iMac must be PC133 compliant and use SDRAM devices. If the user installs a DI

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Modem No modem dial tone 1. Verify known-good analog (not digital) telephone line. 2. Verify known-good RJ-11 telephone cable. 3. Verify RJ-11 cabl

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I/O Ports Difficulty Plugging in an Ethernet Cable Note: The Ethernet port on an iMac (Flat Panel) has a special mechanism to prevent modem cables fro

Strona 45 - Power Supply

USB Printing Problems iMac cannot print to attached known-good printer. 1. Verify that the printer is Macintosh compatible. 2. Verify that you have

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Procedure 1. Remove the four torx screws. Replacement Note: These torx screws must be tightened to at least 17 in.-lbs. If you do not have a torque d

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USB Printing Problems Symptom Charts iMac (Flat Panel) Troubleshooting - 29

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Service Source Upgrades iMac (Flat Panel) © 2002 Apple Computer, Inc. All rights reserved.

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Memory, SO-DIMM Tools • Phillips #0 screwdriver. Part Location The iMac has two RAM expansion slots. The factory-installed RAM slot accepts a standar

Strona 50 - Optical Drive Door

Procedure Opening the Computer Warning: The computer must be turned off before RAM modules are removed or inserted. To remind you, a red LED is visibl

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4. Loosen the four captive screws at the base of the computer and gently remove the access panel. Memory, SO-DIMM iMac (Flat Panel) Upgrades - 3

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Important: To avoid electrostatic discharge, always ground yourself by touching metal before you touch any parts or install any components inside the

Strona 53 - Optical Drive Door

Installing the Memory Module Note: If you are replacing a defective memory module, rather than adding a module, remove the defective module before pro

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3. Gently insert the memory module into the slot. You will hear a click when the memory is completely inserted into the slot. Note: Make certain to p

Strona 55 - Speaker, Internal

Closing the Computer 1. Replace the access panel and the four screws. 2. Reconnect all cables and restart the computer. Warning: Never turn on the c

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AirPort Card Tools • Phillips #0 screwdriver to remove the user access panel. Part Location Note: Written and video instructions covering customer-i

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2. Rotate the base so the optical drive door is on the right. Gently open the bottom housing in the direction of the arrow. Note: Cables are still at

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Opening the Computer Warning: Always shut down your computer before opening it to avoid damaging its internal components or causing injury. Shut down

Strona 59 - Power Supply Insulators

3. Loosen the four captive screws at the base of the computer and gently remove the access panel. 10 - iMac (Flat Panel) Upgrades AirPort Card

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Important: To avoid electrostatic discharge, always ground yourself by touching metal before you touch any parts or install any components inside the

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2. Insert the card into the AirPort Card slot. Closing the Computer 1. Replace the access panel and tighten the four captive screws. 2. Reconnect a

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AirPort Card iMac (Flat Panel) Upgrades - 13

Strona 63 - Fan Gasket

Service Source Exploded View iMac (Flat Panel) © 2002 Apple Computer, Inc. All rights reserved.

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iMac (Flat Panel) Exploded View - 1 Base Unit Top Housing, Base 922-4676Part of the Faraday cage (922-4689)Fan Gasket 922-4762Fan Bracket 922-5092

Strona 65 - Cap, Neck Spoke Retainer

661-2586Display and Neck 922-4681 922-4761 922-4704 661-2582 922-4717 661-2585 Cover, LCD Display (W/Logo) Antenna Shield, LCD Display LCD Display 15&

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Screw Matrix iMac (Flat Panel)Screw Matrix Bottom Housing Bolts Grounding Screw to Faraday Speaker (2) In Centimeters (4) (1) Power Supply (4) T-15

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iMac (Flat Panel) Screw Locator - 1 of 7 Bottom Housing Bolts (4) T-15, 922-5104 Grounding Screw to Faraday (1) T-15, 922-4714 Drive Carrier to Farada

Strona 68 - Blind Mate Connector

3. Disconnect the following: A Power supply connector B Hard drive/optical drive data cable C AC line filter connector D AirPort antenna connector E

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iMac (Flat Panel) Screw Locator - 2 of 7Speaker (2)T-10, 922-4709Hard Drive to Carrier to Assy (4)T-10, 922-5105Optical Drive to Carrier Assy (4)T-10,

Strona 70 - Chassis (Faraday Cage)

iMac (Flat Panel) Screw Locator - 3 of 7Metal DVD Shield (2)T-10, 922-4707Fan (2)T-15, 922-4710Fan Bracket (2)T-20, 922-4708Door Hinge (2)T-10, 922-51

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iMac (Flat Panel) Screw Locator - 4 of 7Blind Mate Connector (2)T-10, 922-5109Faraday to Outer Shell (2)T-10, 922-5106Faraday Under Logo (1)T-8, 922-4

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iMac (Flat Panel) Screw Locator - 5 of 7White, Plastic NeckCable Retainer (4)T-10, 922-5112LCD Bezel (10)1.5 mm Hex, 922-4716Antenna to LCD Bezel (2)1

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iMac (Flat Panel) Screw Locator - 6 of 7Inverter (3)T-8, 922-4723Metal Neck Biscut (3)T-8, 922-4723Nut, Antenna5 mm, 922-4724Logic Board,Metal (3)Plas

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iMac (Flat Panel) Screw Locator - 7 of 7RJ-11 Board (2)T-6, 922-5115Modem (2)T-8, 922-5116AC Line Filter (2)T-10, 922-5117Antenna Extension (2)T-10

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Thermal Paste Application Tools This procedure requires the following tools: • Plastic stylus or plastic spatula to remove the old thermal paste • P

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Procedure 1. Thoroughly clean the original thermal film from the mating surfaces (circled below) of the bottom housing and thermal pipe. Use a plastic

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RJ-11 Modem Filter Board Tools This procedure requires the following tools: • Torx-6 screwdriver Part Location Preliminary Steps Before you begin, do

Strona 78 - Display, Flat Panel

iMac (Flat Panel) Power Mac G4 - 1

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Procedure 1. Remove two screws and disconnect the cable from the modem. 2. Remove the RJ-11 board from the I/O port. Warning: Whenever the bottom ho

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Modem Tools This procedure requires the following tools: • Torx-8 screwdriver Part Location Preliminary Steps Before you begin, do the following: •

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Procedure 1. Remove two screws and disconnect the cable. 2. Lift the modem from the connector on the logic board. Warning: Whenever the bottom housi

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Memory (factory-installed) Tools This procedure requires the following tools: • No tools are required Part Location Note: The factory-installed memor

Strona 83 - Display, Flat Panel

Procedure 1. Push down on the ejector tabs to release the memory module. 2. Pull the memory up and out of the slot. Warning: Whenever the bottom hou

Strona 84 - Inverter

Battery Tools This procedure requires the following tools: • No tools are required Part Location Preliminary Steps Before you begin, do the following

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Procedure 1. Using a flatblade screwdriver, gently pry the battery from the battery holder. Warning: Whenever the bottom housing is opened for service

Strona 86 - Antenna, Wireless

Logic Board Tools This procedure requires the following tools: • Phillips #2 screwdriver (for the plastic screw) • Torx-15 screwdriver Part Location

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Procedure 1. Remove the three metal torx screws and the one plastic screw. Logic Board iMac (Flat Panel) Take Apart - 25

Strona 88 - Panel Shield

2. Grab the logic board by the battery retainer and the hard drive connector. Lift the board and pull back to release the board from the bottom housi

Strona 89

Service Source Take Apart iMac (Flat Panel) © 2002 Apple Computer, Inc. All rights reserved.

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is separated from the bottom housing could cause these parts to overheat. Short term separation, where the thermal pads are not handled excessively (a

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I/O Port Covers Tools This procedure requires the following tools: • No tools are required Part Location Preliminary Steps Before you begin, do the f

Strona 92 - Back Cover, Display

Procedure 1. Gently remove the I/O port covers from the logic board. Warning: Whenever the bottom housing is opened for service, you must do two thin

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Thermal Pad Installation Tools • No tools are required. • Thermal pad kit Part Location Warning: Whenever the logic board is removed, you must inst

Strona 94 - Neck Assembly

Procedure 1. Remove the old thermal pads (shown below) from the bottom housing. Note: If you don’t see all three thermal pads on the bottom housing,

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AC Line Filter Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Preliminary Steps Before you begin, do the fol

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Procedure 1. Peel back the black insulator on the bottom housing to access the AC line filter screws. 2. Remove two screws and lift the AC line filter

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Warning: Whenever the bottom housing is opened for service, you must do two things: 1.You must clean the original thermal film from the surfaces joini

Strona 98

Drive Carrier Assembly (Optical and Hard Drive) Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Preliminary St

Strona 99 - 7. Attach the speaker

Procedure 1. Rotate the base unit so the optical drive door is facing up (as shown below). 2. Remove two screws on the EMI shield. Carefully lift th

Strona 100 - Base Reassembly

Tools The following tools are recommended for the take apart procedures. • service repair kit (076-0900) includes: – the service stand (076-0898) – d

Strona 101 - Base Reassembly

3. Remove four screws attaching the drive carrier to the metal chassis (also known as the Faraday cage). Drive Carrier Assembly (Optical and Hard Dri

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4. With the drive door still positioned at the top, look for the white plastic clip attached to the side of the drive carrier. Open the clip and remo

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5. Grasp the carrier on both sides. Lift and pull the carrier in the direction of the arrow. Once the carrier is out, flip the carrier to the right to

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8. Remove the hard drive from the carrier. 9. Remove four screws (shown by circles) to remove the optical drive from the carrier. 10. Slide the opt

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1.You must clean the original thermal film from the surfaces joining the thermal interface layer and reapply thermal paste to the thermal pipe. 2. You

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Power Supply Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Preliminary Steps Before you begin, do the follow

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Procedure 1. Remove the two power supply screws circled below. Power Supply iMac (Flat Panel) Take Apart - 43

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2. Open the optical drive door as shown to locate the two hidden screws near the drive door. Remove the four screws. Note: Support the metal plate an

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3. Remove the power supply from the chassis, keeping the two halves connected. 4. Replacement Note: When replacing the metal plate (see picture abo

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Warning: Whenever the bottom housing is opened for service, you must do two things: 1.You must clean the original thermal film from the surfaces joini

Strona 111 - Troubleshooting

1. Support the computer by neck and the base (A). Gently position the computer in the service stand with the flat panel facing up (B). 2. Note: The

Strona 112 - General Information

Optical Drive Door Tools This procedure requires the following tools: • Torx-10 screwdriver • Needlenose pliers Part Location Preliminary Steps Befo

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Procedure 1. Remove the four screws on the power supply metal shield. Set the shield aside. Important: The two screws near the door hinge are shorter

Strona 114 - Block Diagram

2. Slide the plastic door frame off the chassis. 3. Carefully remove the two door springs with a needlenose pliers. Optical Drive Door iMac (Flat Pa

Strona 115 - Logic Board, Top

4. Remove the door hinge screws. 5. Open the door open. 50 iMac (Flat Panel) Take Apart Optical Drive Door

Strona 116 - Logic Board, Bottom

6. Slide the door and hinge off the frame. Remove the door from the base. Warning: Whenever the bottom housing is opened for service, you must do two

Strona 117 - Service Cables

Speaker, Internal Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Preliminary Steps Before you begin, do the f

Strona 118 - The PMU Chip

Procedure 1. Loosen the two screws enough to slide the speaker off the metal posts. Disconnect the speaker cable. Warning: Whenever the bottom housin

Strona 119 - General Information

Fan Tools This procedure requires the following tools: • Torx-15 screwdriver Part Location Preliminary Steps Before you begin, do the following: • P

Strona 120 - Power-On Self Test

Procedure 1. Remove the two fan screws and disconnect the fan connector. 2. Lift the fan out of the chassis (Faraday cage). Warning: Whenever the bo

Strona 121 - Logic Board Battery

Power Supply Insulators Tools No tools are required for this procedure. Part Location Preliminary Steps Before you begin, do the following: • Positio

Strona 122 - Thermal Paste Application

User Access Plate Tools This procedure requires the following tools: • Phillips #0 screwdriver Part Location Preliminary Steps Before you begin, do

Strona 123

Procedure 1. Carefully pull the insulators from the chassis (Faraday cage). These are attached to the chassis with double-sided tape. Warning: Whenev

Strona 124

Neck Cable Retainer (under fan) Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Note: View the document at a l

Strona 125 - Symptom Charts

Procedure 1. WIth the optical door oriented upward, remove the four screws connecting the plastic cable retainer to the chassis (Faraday cage). Note:

Strona 126 - No Power

Fan Gasket Tools No tools are required for this procedure. Part Location Preliminary Steps Before you begin, do the following: • Position the compute

Strona 127

Procedure 1. Remove the plastic cable retainer and turn it over. Gently peel the fan gasket off the back of the cable retainer. Warning: Whenever the

Strona 128 - No Video

Cap, Neck Spoke Retainer Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Preliminary Steps Before you begin,

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Procedure 1. The neck cables are highlighted below. Note the cable routing, including the blind mate connector orientation before removing the cap sc

Strona 130 - Display

Warning: Whenever the bottom housing is opened for service, you must do two things: 1.You must clean the original thermal film from the surfaces joini

Strona 131

Blind Mate Connector Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Preliminary Steps Before you begin, do th

Strona 132 - Hard Drive

Procedure 1. Remove the two blind mate screws. Replacement Note: The tab on the blind mate connector faces inward. 2. Lift the blind mate connector

Strona 133 - Optical Drive

Procedure 1. Loosen the four captive screws on the access panel. 2. Remove the panel by grabbing onto two captive screws and lift the panel off the

Strona 134 - Sound Out

Chassis (Faraday Cage) Tools This procedure requires the following tools: • Torx-10 screwdriver • Torx-8 screwdriver for the logo screw Part Locatio

Strona 135 - Sound In

• Remove the plastic cable retainer (under the fan). • Remove the neck cap spoke retainer. • Remove the blind mate connector screws. Procedure 1.

Strona 136 - Error Beep(s)

3. Carefully feed the neck cables through the hole in the Faraday cage. Important: The Faraday cage is very heavy and has sharp edges; handle with ca

Strona 137 - No modem dial tone

4. Pull the outer shell (with Faraday attached) away from the neck. Note: There is no need to remove the outer shell from the Faraday unless you are

Strona 138

Housing, Outer Shell, Plastic Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Preliminary Steps Before you be

Strona 139 - USB Printing Problems

• Remove the blind mate connector screws. Procedure 1. Carefully feed the neck cables through the hole in the Faraday cage. Important: The Faraday c

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2. Pull the outer shell (with Faraday attached) away from the neck. Note: There is no need to remove the outer shell from the Faraday unless you are

Strona 141 - Upgrades

Warning: Whenever the bottom housing is opened for service, you must do two things: 1.You must clean the original thermal film from the surfaces joini

Strona 142 - Memory, SO-DIMM

Display, Flat Panel Tools This procedure requires the following tools: • 1.5 mm hex tool • Plastic stylus to lift the panel Part Location Preliminar

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Procedure 1. Remove ten screws connecting the back cover to the flat panel LCD display. 2. It is not necessary to remove the two screws shown below;

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AirPort Card Tools This procedure requires no tools. Part Location Preliminary Steps Before you begin, do the following: • Position the computer in t

Strona 145

3. With a plastic tool, raise the display to access cables underneath the flat panel. 4. Disconnect the inverter cable shown below. Display, Flat Pan

Strona 146 - Installing the Memory Module

5. Raise the display to disconnect the circled items: the antenna, the inverter cable, the microphone, and the power on LED. Then, peel the tape away

Strona 147

6. This shows a close up of the video cable, ferrite bead, and video cable clip. After removing the tape, carefully use a screwdriver to pry the ferr

Strona 148 - Closing the Computer

7. Lift the flat panel off the back cover. You are left with the LCD flat panel service part. 80 iMac (Flat Panel) Take Apart Display, Flat Panel

Strona 149 - AirPort Card

Inverter Tools This procedure requires the following tools: • Torx-8 screwdriver Part Location Preliminary Steps Before you begin, do the following:

Strona 150 - Opening the Computer

Procedure 1. Remove the three screws and then slide the inverter in the direction of the arrow. 2. Turn the inverter over and disconnect the inverte

Strona 151 - AirPort Card

Antenna, Wireless Tools This procedure requires the following tools: • Torx-6 screwdriver, or allen head • Torx-8 screwdriver • 5mm socket Part Loc

Strona 152 - Installing the AirPort Card

Procedure 1. Remove two external T-6 screws attaching the antenna to the back cover Note: View this page at a larger size to enlarge the graphics. 2.

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Panel Shield Tools This procedure requires the following tools: • Torx-8 screwdriver • Torx-10 screwdriver Part Location Preliminary Steps Before yo

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Procedure 1. Remove the three T-8 screws on the metal cable retainer. Lift the cable retainer off the panel shield. 2. Remove the four T-10 screws o

Strona 155 - Exploded View

Procedure 1. Unplug all cables from the computer except the power cord. 2. Important: To avoid electrostatic discharge, always ground yourself by to

Strona 156 - Base Unit

3. Gently pull the cables through the hole in the panel shield. Panel Shield iMac (Flat Panel) Take Apart - 87

Strona 157 - Display and Neck

4. Line up the notches on the panel shield hole with the video cable. Gently pull the video cable through the panel shield (See next graphic for a cl

Strona 158 - Screw Matrix

Back Cover, Display Tools No tools are required. Part Location Preliminary Steps Before you begin, do the following: • Position the computer in the s

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Procedure 1. Lift the display cover off the neck assembly. 90 iMac (Flat Panel) Take Apart Back Cover, Display

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Neck Assembly Tools This procedure requires the following tools: • Torx-10 screwdriver Part Location Preliminary Steps Before you begin, do the follo

Strona 161

• Remove the plastic cable retainer (under the fan). • Remove the cap spoke holder. • Remove the blind mate connector screws. • Remove the Faraday

Strona 162

Base Reassembly Procedure 1. Refer to the Exploded View drawing during reassembly. 2. Attach the metal neck plate (the round, metal plate with hole

Strona 163

4. Thread the neck cables through the hole in the metal neck plate. 94 iMac (Flat Panel) Take Apart Base Reassembly

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5. Replace the two black neck cap screws to connect the neck to the chassis. 6. Route the neck cables in the base (as shown) and replace the three s

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7. Attach the speaker. 8. Attach the blind mate connector and screws. Remember, the tab on the blind mate connector faces inward. 96 iMac (Flat Pan

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